Remote Stockroom Supply Solution
eTurns gives you visibility into your customers’ or your remote stockrooms and enables you to optimize the inventory. The result: better profitability, and happier customers. Some of our distributor customers have even increased same-customer revenue by 100% due to the increased service levels eTurns provides.
The eTurns Remote Stockroom Supply Solution is an on-demand, web-based inventory control SaaS that provides real-time information on the quantity, status, location, and history of all stockroom inventory at any time. No matter what your company’s approach is to inventory ownership, inventory location or inventory replenishment, eTurns can accommodate your method and automate the process of tracking and replenishing your stockroom inventory. eTurns supports the following methods of inventory management:
Inventory Ownership/Management Methods:
- Vendor/Supplier Managed Inventory (VMI-SMI): the supplier takes full responsibility for maintaining an agreed upon inventory of the material, usually at the customer's consumption location.
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How eTurns works:
- eTurns is configured to release material via the minimum / maximum feature or kanban card.
- Min / max requires use of eTurns ordering, receiving and check out features.
- When the minimum is breached, eTurns creates a suggested order, which goes to the supplier after the customer approves it.
- Consigned Inventory: the supplier owns the inventory and stores it at a customer location until ownership is transferred to the customer at the time of consumption. Usually high turnover parts are candidates for consignment.
- How eTurns works:
- Supplier determines, with influence from the customer, what product is needed and in what quantities those products will be stocked at the customer location.
- Customer receives and stocks supplier’s product in the consigned stocking location.
- Supplier owns the inventory at the customer’s manufacturing location until the customer removes product from the consigned stockroom.
- Transfer of ownership occurs when product is removed.
- Product is transacted individually or by package quantity.
- Transactions of usage and replenishment can be sent automatically through EDI integration with the supplier/vendor/distributor.
- Billing can be done in one of two ways, depending on the agreement between the supplier and customer:
- Option 1: Billing can occur upon consumption and the use can trigger replenishment if the minimum quantity (reorder point) is breached.
- Option 2: Billing can occur upon replenishment.
- Customer Owned Inventory: refers to a model where the customer owns the inventory when the material leaves the supplier location.
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How eTurns works:
- Customer decides what product and in what quantities the product will be stocked at the customer location.
- The customer orders, receives, and stocks the product in the customer-owned stocking location
- Customer removes inventory to support direct manufacturing or indirect maintenance processes. When inventory levels fall below the minimum, eTurns creates a suggested order to replenish material from the supplier.
- The replenishment transactions can be sent automatically through EDI integration with the distributor.
- eTurns has a complete PDA-enabled cycle count capability for maintaining inventory accuracy.
Inventory Location Methods:
- Remote Stockroom / Onsite Inventory: the inventory resides at the point- of-use, which often is a remote customer location.
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How eTurns works:
- Customer or supplier is responsible for maintaining inventory levels.
- Inventory can be consigned or customer owned.
- eTurns is configured to replenish material via the min / max feature or kanban card.
- Min / max requires use of eTurns ordering, receiving and removal features.
- In plant store: a supplier’s employee receives and stocks a supplier’s product in a secure stocking location; a form of vendor managed inventory.
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How eTurns works:
- eTurns can track, replenish, and invoice for this supplier-owned inventory at the customer’s manufacturing location.
- eTurns can track the product individually or by package quantity.
- Tool cribs: Tool cribs can be established for a variety of support items such as tools, production support items, and instruments for test and measurement.
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How eTurns works:
- Items in the tool crib are labeled with bar codes generated by the eTurns application. eTurns can also use any bar code already on the tool.
- Items are checked out to technicians and service personnel through scanning the item’s bar code or entering the transaction on a PC.
- When items are returned to the tool crib the bar code is scanned once again.
- Activity is tracked using the tool view in eTurns.
Inventory Replenishment Methods:
- Breadman: the supplier visually reviews the inventory levels and restocks the inventory to a predefined level. The supplier obtains a receipt from the customer for the restocked inventory and invoices the customer accordingly.
- How eTurns works:
- eTurns’ PDA is used to scan the bar codes of the items needing replenishment.
- Transactions from the PDA are synchronized to the PC
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eTurns can be configured to:
- create, commit, and submit a PO to the supplier with no further review;
- create an order list to turn into a PO; or
- create a PO directly.
- Once a PO is created a supplier can add edit or delete any item on the PO before submitting.
- POs are automatically transmitted via EDI to the integrated supplier’s business system.
- Kanban / demand pull: Kanban is a signaling system to trigger action. Historically, a kanban system uses the manual pulling of cards from bins whose items need replenishment. This is a material control concept based on “pull” because inventory is pulled from the supplier when a bin is empty.
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How eTurns works:
- Typically, the kanban cards are pulled and dropped into a collecting box.
- The customer periodically brings the PDA to the box and scans all the kanban cards dropped in the box.
- Transactions from the PDA are synchronized with the PC
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eTurns can be configured to:
- create, commit and submit an order to the supplier with no further review;
- create an order list to turn into a PO; or
- create a PO directly.
- Once a PO is created a supplier can add, edit, or delete any item on the PO before submitting.
- POs are automatically transmitted via EDI to the integrated supplier’s business system.
- Cycle Count Min/Max Ordering: This inventory management concept can be used in many industries including restaurant, industrial, distribution, and medical supplies.
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How eTurns works:
- On a consistent basis of your choosing (daily, weekly, etc.), you scan inventory barcodes with the PDA and use the “thumb-rocker” to indicate quantity in the bin.
- The PDA is synchronized with the PC.
- A “diff-report” is created showing the difference between what eTurns says should be on hand versus what was just counted with the PDA.
- A manager then reviews the report and determines a course of action:
- Option 1: Accept all new PDA counts. Any adjustments made to an item’s quantity on hand are recorded in the audit trail for reporting.
- Option 2: Recount items and re-syncronize with the PC. The most recent count is recorded as the correct count.
- eTurns will compare recorded quantities to the customer-defined minimums and create suggested orders up to the maximum.
- If cycle counts are performed on a consistent basis, such as weekly or semi-monthly, then eTurns “activity report” can:
- Average the usage over the last six cycle counts and reset the maximum.
- Display the usage over each of the last 6 counts along with the average of the last 4 and 8 cycle counts for assistance in determining if the suggested order is correct based on most recent activity.
- Ensure that suggested orders always take into account the standard packaging